Homemade Dovetail Jig for a Router Table | Hunker The dovetail joint is a utilitarian and reliable way to join wood together. 8.NEVER REMOVE ROUTER MOTOR from router base while template guide and dovetail bit are installed. If using the same setup repeatedly, you can use a 3/8"-16 nut (A) Fig. "), Gabarit de queues d'aronde de 305 mm (12 po), Guí de 305 mm (12 pulg) para cola de milano, THROUGH-DOVETAILS WITH UNLIMITED BOARD WIDTH, ALTERNATIVE METHOD - THROUGH-DOVETAILS WITH UNLIMITED BOARD WIDTH, HALF-BLIND DOVETAILS WITH CLAMPING BOARDS, HALF-BLIND DOVETAIL TAILBOARDS THICKER THAN 7/8", TABLES OF COMMONLY AVAILABLE ROUTER BIT SIZES. Step 3 - If the board is not in 1" increments, take the fraction of an inch that is greater than 1" and divide it by two. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Step 8 - Cut the joint. 15A). 20.WEAR ANSI S3.19 EAR PROTECTION to safeguard against possible hearing loss. 16B). 15E). All persons in the area where power tools are being operated should also wear safety glasses and face or dust mask. For more information about impact drivers check out the related impact driver product review. 7C). Form habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on. Step 3 - Cut the pins and the tails as far as the template will allow (Fig. Step 5 - Set the router bit depth, using the pencil mark from STEP 4. dovetail bit may not fit through hole in template guide. If your bits have 1" cutters, you can make through-dovetails with 1" thick boards. Connect your router to the power source and cut the pins as far as the template will allow. Step 2 - If the board is a width in 1" increments, (12", 13", etc. 6.DON’T FORCE TOOL. 8.DRESS PROPERLY. The length of the cutter on the straight bit is the maximum thickness of the tail board. 12A). Inspect extension cords periodically and replace if damaged. This method, however, limits your workpiece width capacity to 8". Step 1 - Orient the template so that the “PINS” side is facing you (Fig. Use bits. Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. Loose clothing, draw strings and jewelry can be caught in moving parts. Clamp the tail board (drawer side) to the main clamping board with the outside surface facing the board (Fig. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, always wear NIOSH/OSHA approved, properly fitting face mask or respirator when using such tools. Also for: 4210, 4212. 2.By using the clamping boards, you can rout boards that are too short to clamp in the jig base, allowing you to dovetail small decorative boxes. Make sure the pins and tails in your jig are of the same amount. However, the templates must be inverted. Available also in a 16" version, the 24" I evaluated came out of the box almost fully assem­bled and … Have defective switches replaced by authorized service center. Woodworking expert George Vondriska explains how through-pins and tails are cut on a jig, and when to use each of the two cutters required for the process. Step 5 - Repeat STEPS 3 and 4 until both boards are completely cut. Set the router on the template and lower the router bit until it reaches the line. Using these techniques can simplify your dovetailing projects. Use clamps or a vise to hold work. We have emailed you a verification link to, strongly recommends that this tool NOT be modified and/or used for any application other than for which it was designed. If your bits have 1" cutters, you can make, Purchase bits that will not cut into the template guides. The inside diameter of the template guide used with the straight bit is 17/32". must have a 5/16" straight bit - the sum of both equalling 15/16". Follow instructions for lubricating and changing accessories. George Vondriska teaches you how to properly set two boards into a Porter Cable dovetail jig in preparation for creating a half blind dovetail joint. View and Download Porter-Cable 4210 instruction manual online. Hook the straight clamping block over the front and back of the main clamping board. The length of the cutter on the straight bit is the maximum thickness of the tail board. If you have any questions relative to its application DO NOT use the tool until you have written. 13B). 4.KEEP HANDS CLEAR of cutter when motor is running to prevent personal injury. 3/4"(IF THE PIN BOARD IS LESS THAN 3/4" THICK. Woodworking Books Learn Woodworking Woodworking Videos Teds Woodworking Woodworking Projects Porter Cable Dovetail Jig Dove Tail Router Jig Box Joints. To help you recognize this information, we use the symbols to the left. You can cut dovetails in boards wider than the templates mounted on clamping boards by cutting the first part of the joint, sliding the template down the workpiece, and cutting the rest of the joint. If you have any questions relative to its application DO NOT use the tool until you have written Porter-Cable and we have advised you. 6A). 4. You can maneuver a mounted template onto a large workpiece easier than clamping a large workpiece to the jig. This angle matches the tapered fingers used to guide the straight bit. Have damaged or worn power cord and strain reliever replaced immediately. When not in use, tools should be stored in dry, and high or locked-up place – out of reach of children. 15D). Step 4 - Align the lines of the template with the edges of the clamping board. Align the line with an edge of the tail board. Tighten the 1/4-20 x 4" bolt that holds the offset clamping block. The last thing you want is to damage your dovetail jig during routing process. Square all of the sides. 2.AVOID DANGEROUS ENVIRONMENT. 5.You can make joints using a router table by inverting the mounted templates. He talks about writing coordinating letters on the boards and orienting them correctly into the machine, as well as adjusting the side fence and comb to make the faces of the boards flush with each other. Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. DOVETAILS WITH TAIL BOARDS THICKER THAN 7/8". Keep area well lit. Remove the pin board and check the fit with the tailboard. Annually $ 129.00. Wear safety glasses or goggles while operating power tools. In addition, you’ll receive eight video downloads, three full-length classes, access to GOLD member LIVE events, and so much more! Step 4 - Slide the straight clamping block to the left so that it contacts the pin board (Fig. Enter in your email and password to create a FREE account. Remove the half-blind depth bracket. Have you ever wondered what the differences are between acrylic and polycarbonate glass? Cluttered areas and benches invite injuries. Step 5 - Drive two #10 wood screws through the elongated slots of the template into the clamping board (Fig. When servicing use only identical replacement parts. _____________________________________, Type __________________________________________, Serial No.______________________________________, 7-1/4" dry-cut metal cutting saw (48 pages), Porter-cable reciprocating saw instructions manual ptx5 (9 pages), Double insulated variable speed all-purpose saws (19 pages), Double insulated variable angle reciprocating saw (16 pages), 10 in. 5.The inside diameter of the template guide used with the straight bit is 17/32". Do not let visitors contact tool or extension cord. 5. For example, a 5/8" dovetail bit. You can mount the jig templates to clamping boards and take the templates to the workpiece to make the joint. Seeing is believing! 13A). 7.BE SURE MOTOR HAS COMPLETELY STOPPED before removing router from Dovetail Fixture/Jig and setting Dovetail Fixture/Jig down between operations. Do not use tool if switch does not turn it on and off. Assemble the board-mounted half-blind template (Fig. You can make joints using a router table by inverting the mounted templates. 11B). 5.MAINTAIN FIRM GRIP on router when starting motor to resist starting torque. He talks about writing coordinating letters on the boards and orienting them correctly into the machine, as well as adjusting the side fence and comb to make the faces of the boards flush with each other. You can make steeply-angled joints with the clamping boards. EXAMPLE: IF the board width is 16-1/2", take the 1/2", divide it by two. 10B). Chamfering the inner tail edges can make the joints go together easier and may prevent damage to the pins (Fig. You may need to use extra washers. This angle matches the tapered fingers used to guide the straight bit. Step 3 - If the joint is too loose, move the template toward you slightly. The length of the cutter on the dovetail bit is the maximum thickness of the pin board. Some larger bits might work, but with minimal depth (Fig. The purpose of this document is to provide you with an advanced knowledge of the jig and to promote that knowledge, along with your creativity, to produce beautiful woodworking projects that can stand the test of time. You would then move the tail board to the left of the center of the fingers by 1/4" and clamp it in place. (254 mm) stationary table saw (38 pages), Manual will be automatically added to "My Manuals", Half-Blind Dovetails with Clamping Boards, Tools Porter-Cable 4212 (29550) Instruction Manual, Saw Porter-Cable 423MAG Instruction Manual, Saw Porter-Cable TIGERCLAW 740 Instruction Manual, Saw Porter-Cable PCB270TS Instruction Manual, Saw Porter-Cable 3700L Instruction Manual, Page 6: Through-Dovetails With Clamping Boards, Page 8: Through-Dovetails With Unlimited Board Width, Page 10: Alternative Method - Through-Dovetails With Unlimited Board Width, Page 11: Half-Blind Dovetails With Clamping Boards, Page 17: Half-Blind Dovetail Tailboards Thicker Than 7/8, Page 19: Through-Dovetail, Skipped Pin Method, Page 20: Half-Blind Dovetail, Skipped Pin Method, Page 38: Inlayed Half-Blind Dovetail Joints, Page 41: Tables Of Commonly Available Router Bit Sizes. DISCONNECT THE TOOL FROM THE POWER SOURCE. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. Make a mortise through the board and drill pilot holes for #10 wood screws (Fig. Inspect tool cords periodically and if damaged, have repaired by authorized service facility. Clamp the tail and pin boards together with a 2" wide block (Fig. A single purpose half-blind dovetail jig like the PC 4112 makes sense for those who want to make drawers and boxes employing half-blind dovetails without a lot of fuss. The manual states that the jig depth measure should be set 3/8 inch below the template (in its lowest position). This manual contains information that is important for you to know and understand. spaces below and retain for future reference. It’s safer than using your hand and it frees both hands to operate tool. Please read the manual and pay attention to these sections. Its superior strength means it doesn’t require adhesive or … Step 1 - Clamp the tail board with the outside surface facing away from the clamping board (Fig. Use straight bits that are smaller than that dimension. Step 2 - Drill the pilot holes for #10 screws on the face of the board as indicated in the drawing (Fig. ), center the edge of the board exactly between the two fingers of the template farthest to the left (Fig. 1.KEEP WORK AREA CLEAN.

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